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Pilot Plant and Pilot Scale Research
Creative Engineers, Inc., uses a systematic, multi-phase approach to design pilot plants for research and skid-mounted systems for production or operations needs. With a focused effort on your project, we can balance design, cost, schedule, and quality to provide the best value solution.
1
Pilot Plants - Design, Build, and Operate
Design
Build
Operate
Consulting
Metal-Halide Reduction
Crude-Oil Processing
Sodium and Lithium Purification
Waste to Energy
2
Skid-Mounted Systems - Design, Build, and Ship
Design
Build
Ship
Metals(Refractory Group)
Metals Purification
Mineral-Sands Digestion
Hazardous Materials
3
Process Engineering
Chemical
Mechanical
Electrical
Automation
Pigments
Defoamers
Polymers
Metals
Minerals
Cement
Boron
Silicon
Many Hazardous Materials
What does “pilot scale” mean?
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A small-scale preliminary study conducted to evaluate feasibility, time, cost, scaling factors, unpredicted results, further develop a process, etc. to properly design and implement a full-scale commercial process.
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Usually between 100 grams and a few kilograms of material.
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Begin integrating process operations and equipment that might be available in larger scale for a commercial plant.
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May or may not be preceded by bench-scale development work.
What can Creative Engineers, Inc. provide?
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Experienced chemical, electrical, and mechanical engineers and chemists.
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A constructed pilot plant for operation at the customer’s, CEI's, or a third party’s site.
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A facility that can handle hazardous materials.
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A cooperative customer approach.
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A willingness and eagerness to tackle tough challenges.
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The tools and equipment we have accumulated over many years.
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Cost estimating, schedule development, preliminary designs, and other engineering services.
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Application of our proven Three-Phase Project Approach.
What is typically required to implement a pilot scale R&D program?
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Basic data for design.
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Some research into the product or process to define the methods and goals of the program.
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A plan to gather the correct data for further development and design of a full-scale operation.
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Safety and compatibility review by conducting a PHA (Process Hazard Assessment).
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Understanding of the utilities and services required.
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A design for the test apparatus or process.
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A facility that can provide the support and services required.
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