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Pilot Plant and Pilot Scale Research

Creative Engineers, Inc., uses a systematic, multi-phase approach to design pilot plants for research and skid-mounted systems for production or operations needs. With a focused effort on your project, we can balance design, cost, schedule, and quality to provide the best value solution.

1

Pilot Plants - Design, Build, and Operate

Design

Build

Operate

Consulting

Metal-Halide Reduction

Crude-Oil Processing

Sodium and Lithium Purification

Waste to Energy

2

Skid-Mounted Systems - Design, Build, and Ship

Design

Build

Ship

Metals(Refractory Group)

Metals Purification

Mineral-Sands Digestion

Hazardous Materials

3

Process Engineering

Chemical

Mechanical

Electrical

Automation

Pigments

Defoamers

Polymers

Metals

Minerals

Cement

Boron

Silicon

Many Hazardous Materials

pilot scale
pilot plant

What does “pilot scale” mean?

  • A small-scale preliminary study conducted to evaluate feasibility, time, cost, scaling factors, unpredicted results, further develop a process, etc. to properly design and implement a full-scale commercial process.

  • Usually between 100 grams and a few kilograms of material.

  • Begin integrating process operations and equipment that might be available in larger scale for a commercial plant.

  • May or may not be preceded by bench-scale development work.


What can Creative Engineers, Inc. provide?

  • Experienced chemical, electrical, and mechanical engineers and chemists.

  • A constructed pilot plant for operation at the customer’s, CEI's, or a third party’s site.

  • A facility that can handle hazardous materials.

  • A cooperative customer approach.

  • A willingness and eagerness to tackle tough challenges.

  • The tools and equipment we have accumulated over many years.

  • Cost estimating, schedule development, preliminary designs, and other engineering services.

  • Application of our proven Three-Phase Project Approach.


What is typically required to implement a pilot scale R&D program?

  • Basic data for design.

  • Some research into the product or process to define the methods and goals of the program.

  • A plan to gather the correct data for further development and design of a full-scale operation.

  • Safety and compatibility review by conducting a PHA (Process Hazard Assessment).

  • Understanding of the utilities and services required.

  • A design for the test apparatus or process.

  • A facility that can provide the support and services required.

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